Kia Forte: Dual Clutch Transmission Control System / Gear Actuator Assembly
Components and components location
1. Gear actuator assembly
2. Shift motor (Even)
3. Shift motor (Odd)
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4. Select solenoid (Even)
5. Select solenoid (Odd)
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Specifications
Item
|
Specification
|
Resistance (line to line)
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Shift motor 1/2
|
135.4 mΩ ± 10 %
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Select solenoid 1/2
|
0.7 mΩ ± 10 %
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Max. current
|
Shift motor 1/2
|
45 A
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Select solenoid 1/2
|
20 A
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Select solenoid sensor output
|
Push
|
4.0 ± 0.15 V
|
Pull
|
1.0 ± 0.15 V
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Operating condition
|
-40 to 257°F (-40 to 125°C)
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Rated voltage
|
13 V
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Sensor supply voltage
|
8.75 V ± 10 %
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Description and operation
| • |
The gear actuator comprises the shift motor and select solenoid.
|
| • |
Gear actuator shift motor and select solenoid use signals from TCM to
control the gear.
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Schematic diagrams
Repair procedures
| 1. |
Move the shift lever to "N" range.
|
| 2. |
Remove the air cleaner assembly and air duct.
(Refer to Engine Mechnical System - "Air Cleaner")
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| 3. |
Remove the battery and battery tray.
(Refer to Engine Electrical System - "Battery")
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| 4. |
Disconnect the gear actuator motor connector (A).
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| 5. |
Remove the wiring mounting clip (B) after disconnecting the gear actuator
solenoid connector (A).
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| 6. |
Remove the gear actuator assembly after loosening bolts (A, B).
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Tightening torque :
(A) 9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)
(B) 19.6 - 26.5 N·m (2.0 - 2.7 kgf·m, 14.5 - 19.5 lb·ft)
|
|
| 1. |
Install in the reverse order of removal.
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| • |
Check the following before installing the gear actuator assembly.
|
| 1) |
Check that the gear actuator is placed in the "neutral" state.
|
| 2) |
Check the assembled state of the O-rings (A).
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| 3) |
Apply gear oil to the surface of O-rings.
|
| 4) |
Check the assembled state of the dowel pins (A).
|
| • |
Perform the clutch touch point learning procedure using the KDS
after replacing the gear actuator assembly.
|
|
Components and components location
Component Location
1. Clutch actuator assembly
2. Fork cover
Specifications
Specification
...
Components and components location
Component Location
1. Input shaft speed sensor 1
(Odd)
2. Input shaft speed sensor 2
(Even)
Specification ...
Other information:
Components and components location
Components Location
1. Crash pad center lower panel
Repair procedures
Replacement
Put on gloves to prevent hand injuries.
...
The paddle shifter is available when
the shift lever is in the D (Drive) position
or the manual mode.
With the shift lever in the D position
The paddle shifter will operate when
the vehicle speed is more than 10
km/h (6.2 mph).
Pull the [+] or [-] paddle shifter once
to shift up or do ...
Clutch Actuator Assembly
Input Speed Sensor 1