Kia Forte: Intake And Exhaust System / Intercooler

Kia Forte 2019-2025 (BD) Service Manual / Engine Mechanical System / Intake And Exhaust System / Intercooler

Components and components location

Components

1. Intercooler
2. Intercooler inlet hose
3. Intercooler inlet hose & pipe

4.Intercooler hose & pipe
5. Intercooler air guide

Repair procedures

Removal and Installation

1.	Disconnect the battery negative terminal.

2.	Remove the air duct and air cleaner assembly. (Refer to Intake and Exhaust System - "Air Cleaner")

3.	Remove the engine room under cover. (Refer to Engine and Transmission Assembly - "Engine Room Under Cover")

4.	Disconnect the RCV solenoide valve connector (A) and booster pressure sensor (BPS) connector (B).

5.	Disconnect the intercooler outlet hose (A).

Remove the intercooler inlet hose & pipe (A).

Tightening torque

Hose clamp bolt :

4.9 - 6.9 N·m (0.5 - 0.7 kgf·m, 3.6 - 5.1 lb·ft, 43.4 - 60.8 lb·in)

(If equipped with a cap, tighten it until the cap is removed.)

Pipe mounting Bolt :

18.6 - 23.5 N·m (1.9 - 2.4 kgf·m ,13.7 - 17.4 lb·ft)

7.	Remove the front bumper assembly. (Refer to Body (Interior and Exterior) - "Front Bumper Assembly")

Remove the intercooler air guide (A).

Tightening torque :

6.9 - 10.8 N·m (0.7 - 1.1 kgf·m , 5.1 - 8.0 lb·ft)

Remove the intercooler (A).

Tightening torque :

6.9 - 10.8 N·m (0.7 - 1.1 kgf·m , 5.1 - 8.0 lb·ft)

10.	Install in the reverse order of removal.

Turbocharger & Exhaust Manifold

Components and components location Components 1. Turbo manifold gasket 2. Turbo manifold module 3. Catalytic converter 4. Turbo charger coupler & gasket ...

Muffler

Repair procedures Removal Front Muffler 1. Disconnect the battery negative terminal. 2. Disconnect the rear oxygen sensor connector (A). ...

Other information:

Kia Forte 2019-2025 (BD) Owners Manual: Vehicle load limit

Tire and loading information label The label located on the driver's door sill gives the original tire size, cold tire pressures recommended for your vehicle, the number of people that can be in your vehicle and vehicle capacity weight. Vehicle capacity weight: 410 kg (904 lbs.) Vehic ...

Kia Forte 2019-2025 (BD) Owners Manual: Heating and air conditioning

1. Start the engine. 2. Set the mode to the desired position. For improving the effectiveness of heating and cooling; - Heating: - Cooling: 3. Set the temperature control to the desired position. 4. Set the air intake control to the outside (fresh) air position (if equipped). 5. Se ...