Kia Forte: Clutch System / Clutch Regulator

Kia Forte 2019-2020 (BD) Service Manual / Clutch System / Clutch Regulator

Components and components location
Componets
[Gasoline 2.0]

1. Clutch pedal assembly
2. Clutch pedal arm
3. Ignition lock & Clutch switch
4. Clutch master cylinder
5. Reservoir hose
6. Clutch tube
7. Clutch regulator

[Diesel 1.6 / Gasoline 1.6 T-GDI]

1. Clutch pedal assembly
2. Clutch pedal arm
3. Ignition lock & Clutch switch
4. Clutch master cylinder
5. Reservoir hose
6. Clutch tube
7. Clutch regulator

Repair procedures
Removal
[Gasoline 2.0]
1.

Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.

Remove the air cleaner assembly and air duct.

G 2.0 MPI (Refer to Engine Mechanical System - "Air Cleaner")

3.

Remove the battery and battery tray.

G 2.0 MPI (Refer to Engine Electrical System - "Battery")

4.

Remove the engine control module (ECM).

G 2.0 MPI (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)")

5.

Remove the regulator (B) after removing the snap pins (A).

[Diesel 1.6 / Gasoline 1.6 T-GDI]
1.

Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.

Remove the air cleaner assembly and air duct.

D 1.6 TCI-NEW-U (Refer to Engine Mechanical System - "Air Cleaner")

G 1.6 T-GDI GAMMA (Refer to Engine Mechanical System - "Air Cleaner")

3.

Remove the battery and battery tray.

D 1.6 TCI-NEW-U (Refer to Engine Electrical System - "Battery")

G 1.6 T-GDI GAMMA (Refer to Engine Electrical System - "Battery")

4.

Remove the engine control module (ECM).

D 1.6 TCI-NEW-U (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)")

G 1.6 T-GDI GAMMA (Refer to Engine Control / Fuel System - "Engine Control Module (ECM)")

5.

Remove the fuel filter. [In case of diesel vehicle]

(Refer to Engine Control / Fuel System - "Fuel Filter")

6.

Separate the clutch tube (A).

7.

Remove the regulator (B) from the master cylinder after removing the snap pin (C).

Installation
1.

Install in the reverse order of removal.

2.

After installing, fill reservoir with brake fluid and perform bleeding air procedure on clutch release cylinder.

(Refer to Clutch Release Cylinder - "Adjustment") [Gasoline 2.0]

(Refer to Concentric Slave Cylinder Assembly - "Adjustment") [Diesel 1.6 / Gasoline 1.6 T-GDI]

Clutch Master Cylinder
Components and components location Components [Gasoline 1.6] 1. Clutch pedal assembly 2. Clutch pedal arm 3. Ignition lock & Clutch switch 4 ...

Clutch Tube
Components and components location Components [Gasoline 1.6] 1. Clutch pedal assembly 2. Clutch pedal arm 3. Ignition lock & Clutch switch 4 ...

Other information:

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