Kia Forte: Clutch System / Clutch Pedal

Kia Forte 2019-2022 (BD) Service Manual / Clutch System / Clutch Pedal

Components and components location
Components
[Gasoline 1.6]

1. Clutch pedal assembly
2. Clutch pedal arm
3. Ignition lock & Clutch switch
4. Clutch master cylinder
5. Reservoir hose
6. Clutch tube

[Gasoline 2.0]

1. Clutch pedal assembly
2. Clutch pedal arm
3. Ignition lock & Clutch switch
4. Clutch master cylinder
5. Reservoir hose
6. Clutch tube
7. Clutch regulator

[Diesel 1.6 / Gasoline 1.6 T-GDI]

1. Clutch pedal assembly
2. Clutch pedal arm
3. Ignition lock & Clutch switch
4. Clutch master cylinder
5. Reservoir hose
6. Clutch tube
7. Clutch regulator

Repair procedures
Removal
1.

Turn ignition switch OFF and disconnect the negative (-) battery cable.

2.

Remove the crash pad lower pannel.

(Refer to Body - "Crash Pad Lower Panel")

3.

Remove the clutch master cylinder.

(Refer to Clutch System - "Clutch Matser Cylinder")

4.

Disconnect the Ignition & clutch switch connector (A).

5.

Remove the clutch pedal assembly (A) after loosening the mounting nuts (B).

Tightening torque :

16.7 - 25.5 N·m (1.7 - 2.6 kgf·m, 12.3 - 18.8 Ib·ft)

Installation
1.

Install in the reverse order of removal.

2.

After installing, fill reservoir with brake fluid and perform bleeding air procedure on clutch release cylinder.

(Refer to Concentric Slave Cylinder Assembly - "Adjustment") [Gasoline 1.6 / Diesel 1.6 / Gasoline 1.6 T-GDI]

(Refer to Clutch Release Cylinder - "Adjustment") [Gasoline 2.0]

Clutch Switch
Specifications Specifications Item Specifications Working voltage DC 12.5V ± 0.3V Operating force In ...

Clutch Master Cylinder
Components and components location Components [Gasoline 1.6] 1. Clutch pedal assembly 2. Clutch pedal arm 3. Ignition lock & Clutch switch 4 ...

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