Symptoms
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Possible Causes
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Remedy
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Coolant leakage
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• |
From the thermostat gasket
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Check the mounting bolts
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Check the torque of the mounting bolts
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Retighten the bolts and check leakage again.
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Check the gasket for damage
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Check gasket or seal for damage
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• |
Replace gaskets and reuse the thermostat.
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Cooled excessively
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Low heater performance (cool air blowed-out)
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• |
Temperature gauge indicates 'LOW'
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Visually check after removing the radiator cap.
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Insufficient coolant or leakage.
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• |
After refilling coolant, recheck.
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KDS check&Starting engine
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Check connection of the fan clutch or the fan motor.
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※ If the fan clutch is always connected, there will be a noise at idle.
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• |
Check the engine coolant sensor, wiring and connectors.
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• |
Replace the componants.
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Remove the thermostat and inspect
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Check if there are dusts or chips in the thermostat valve.
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Check adherence of the thermostat.
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Clean the thermostat valve and reuse the thermostat.
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• |
Replace the thermostat, if it doesn't work properly.
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Heated excessively
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Temperature gauge indicates 'HI'
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Visually check after removing the radiator cap.
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• |
Insufficient coolant or leakage.
※ Be careful when removing a radiator cap of the overheated vehicle.
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• |
Check air in cooling system.
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• |
After refilling coolant, recheck.
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• |
Check the cylinder head gaskets for damage and the tightening
torque of the mounting bolts.
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KDS check&Starting engine
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• |
Check the fan motor performance as temperature varies.
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Check if the fan clutch slips.
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• |
Check the water pump adherence or impeller damaged.
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• |
Check the engine coolant sensor, wiring and connectors.
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• |
Check the fan motor, the relay and the connector.
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• |
Replace the fan clutch, if it doesn't work properly.
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Replace the water pump, if it doesn't work properly.
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Immerse the thermostat in boiling water and inspection.
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• |
After removing the thermostat, check it works properly.
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※ Check the thermostat opens at the valve opening temperature.
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• |
Replace the thermostat, if it doesn't work properly.
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Other information:
Components and components location
Components
1. Cylinder head cover
2. Cylinder head cover gasket
3. Oil cap
4. Cup packing
Repair procedures
Removal
1.
Remove the engine cover.
(Refer to Engine and Transmissio ...
Checking the brake/clutch
fluid level
Check the fluid level in the reservoir
periodically. The fluid level should be
between the MAX (Maximum) and
MIN (Minimum) marks on the side of
the reservoir.
Before removing the reservoir cap
and adding brake/clutch fluid, clean
the area aroun ...