Kia Forte: Dual Clutch System / Clutch Engagement Fork and Engagement Bearing

Kia Forte 2019-2023 (BD) Service Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearing

Components and components location

Components

1. Clutch housing
2. Engagement bearing 2 (Even)
3. Engagement bearing 1 (Odd)

4. Engagement bearing sleeve
5. Clutch engagement fork

Video Clip

Clutch Engagement Fork and Engagement Bearing Remove05:06Clutch Engagement Fork and Engagement Bearing Install05:06

Removal

(Refer to the video clip)

1.	Remove the dual clutch transmission from the vehicle. (Refer to DCT System - "DCT")

2.	Remove the dual clutch assembly. (Refer to Dual Clutch System - "Dual Clutch Assembly")

3.	Remove the clutch engagement bearing 1 (B) and 2 (A).

4.	Remove the clutch engagement fork (A) and engagement bearing sleeve (B).

Installation

(Refer to the video clip)

Check the assembled state of the dowel pins (A).

Apply the grease on end part of fork.

Specified grease : Extreme pressure grease for vehicle

Quantity : 0.1 - 0.2 g

Install the clutch engagement fork (A) and the bearing sleeve (B) together.

Tightening torque :

9.8 - 11.8 N·m (1.0 - 1.2 kgf·m, 7.2 - 8.7 lb·ft)

•	Precisely install the shaft clutch engagement fork to the dowel pin.

•	Pretighten each bolt, and then fully tighten the bolts to the specified torque.

Install the engagement bearing 1 (A).

Align the bearing plastic guide and the clutch engagement fork 1.

Install the engagement bearing 2 (A).

Check that the bearing plastic stopper (B) is seated in the sleeve (C).

5.	Install the dual clutch assembly. (Refer to Dual Clutch System - "Dual Clutch Assembly")

6.	Install the dual clutch transmission to vehicle. (Refer to DCT System - "DCT")

7.	Perform the clutch touch point learning procedure using the KDS.

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