Kia Forte: Manual Transaxle System
Kia Forte 2019-2024 (BD) Service Manual / Manual Transaxle System
Service data
| Service Data |
|
Transaxle model |
M6CF3-1 |
|
|
Engine type |
Gamma 1.6 T-GDI |
|
|
Gear ratio |
1st |
3.308 |
|
2nd |
1.962 |
|
|
3rd |
1.323 |
|
|
4th |
1.024 |
|
|
5th |
0.825 |
|
|
6th |
0.702 |
|
|
Reverse |
3.583 |
|
|
Final gear ratio |
4.467 |
|
Tightening torque
| Tightening Torques |
|
Items |
N·m |
kgf·m |
lb·ft |
|
Oil drain plug |
58.9 - 78.5 |
6.0 - 8.0 |
43.4 - 57.8 |
|
Oil filler plug |
58.9 - 78.5 |
6.0 - 8.0 |
43.4 - 57.8 |
|
Shift lever assembly mounting bolt |
8.8 - 13.7 |
0.9 - 1.4 |
6.5 - 10.1 |
|
Control shaft complete mounting bolt |
19.6 - 26.5 |
2.0 - 2.7 |
14.5 - 19.5 |
|
Control cable bracket mounting bolt |
14.7 - 21.6 |
1.5 - 2.2 |
10.8 - 15.9 |
|
Control cable retainer mounting nut |
11.8 - 14.7 |
1.2 - 1.5 |
8.7 - 10.8 |
|
Neutral switch |
39.2 - 58.8 |
4.0 - 6.0 |
28.9 - 43.4 |
|
Back up lamp switch |
39.2 - 58.8 |
4.0 - 6.0 |
28.9 - 43.4 |
|
Transaxle support bracket mounting bolt |
58.9 - 78.5 |
6.0 - 8.0 |
43.4 - 57.8 |
|
Transaxle mounting bracket bolt |
98.1 - 117.7 |
10.0 - 12.0 |
72.3 - 86.8 |
|
Roll rod bracket mounting bolt |
49.0 - 63.7 |
5.0 - 6.5 |
36.2 - 47.0 |
|
107.9 - 127.5 |
11.0 - 13.0 |
79.6 - 94.1 |
|
|
Starter mounting bolt |
49.0 - 63.7 |
5.0 - 6.5 |
36.2 - 47.0 |
|
Transaxle upper mounting bolt (TM=>ENG) |
42.2 - 53.9 |
4.3 - 5.5 |
31.1 - 39.8 |
|
Transaxle lower mounting bolt (ENG=>TM) |
42.2 - 48.1 |
4.3 - 4.9 |
31.1 - 35.4 |
|
42.2 - 53.9 |
4.3 - 5.5 |
31.1 - 39.8 |
Lubricant
| Lubricant |
|
Item |
Recommended |
Capacity |
||||
|
Manual transalxe oil |
|
1.7 - 1.8 ℓ (0.45 - 0.48 U.S.gal., 1.80 - 1.90 U.S.qt., 1.50 - 1.58 lmp qt.) |
Special service tools
| Special Service Tools |
|
Tool Name / Number |
Illustration |
Description |
|
Engine support fixture (bar) 09200-3N000 |
|
Used for holding engine assembly when removing / installing transaxle
Used with the supporter (09200-2S000) and adapter (09200-4X000) ※Refer to the engine support fixture assembly drawing below. |
|
Engine support fixture (supporter) A : 09200-2S000 B : 09200-2S100 C : 09200-2S200 |
|
Used for holding engine assembly when removing / installing transaxle
Used with the bar (09200-3N000) and adapter (09200-4X000) ※Refer to the engine support fixture assembly drawing below. |
|
Engine support fixture (adapter) 09200-4X000 |
|
Used for holding engine assembly when removing / installing transaxle
Used with the bar (09200-3N000) and supporter (09200-2S000) ※Refer to the engine support fixture assembly drawing below. |
|
Oil seal installer 09453-2F300 |
|
Used for installing differential oil seal |
Engine support fixture assembly drawing
Troubleshooting
| Troubleshooting |
|
Trouble symptom |
Suspected area |
Remedy |
|
Abnormal noise |
Oil level (Low) |
Add oil after inspecting the parts (oil seal, drain plug, filler plug).
|
|
Oil (Wrong or contaminated) |
Replace the oil. |
|
|
Transaxle and engine mounting state (Wrong) |
Tighten the mounting bolt to specified torque. |
|
|
Shaft end play (Wrong) |
Adjust the end play. |
|
|
Synchronizer ring (Worn or damaged) |
Replace the synchronizer ring. |
|
|
Gear (Worn or damaged) |
Replace the gear. |
|
|
Bearing (Worn or damaged) |
Replace the bearing. |
|
|
Oil leak |
Oil level (High) |
Inspect the oil level. |
|
Gasket (Damaged) |
Replace the gasket. (drain plug, filler plug) |
|
|
Oil seal (Worn or damaged) |
Replace the oil seal. |
|
|
Hard shifting or impossible to shift |
Oil (Wrong) |
Replace the oil. |
|
Shift fork (Worn) |
Replace the shift fork. |
|
|
Synchronizer ring (Worn or damaged) |
Replace the synchronizer ring. |
|
|
Gear (Worn or damaged) |
Replace the gear. |
|
|
Hub sleeve (Worn or damaged) |
Replace the hub sleeve. |
|
|
Jumps out of gear |
Shift fork (Worn) |
Replace the shift fork. |
|
Hub sleeve (Worn or damaged) |
Replace the hub sleeve. |
|
|
Gear (Worn or damaged) |
Replace the gear. |
|
|
Bearing (Worn or damaged) |
Replace the bearing. |
Concentric Slave Cylinder Assembly
Components and components location
Components
[Gasoline 1.6 / Diesel 1.6 / Gasoline
1.6 T-GDI]
1. Concentric Slave Cylinder
assembly
2. Manual t ...
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